Is the 2004 Chevrolet Silverado 2500 a bad year?
368 owner complaints to NHTSA. Engine and transmission complaints are in line with other Silverado 2500 years.
Keep it
Engine and transmission complaints for the 2004 Chevrolet Silverado 2500 are in line with other Silverado 2500 years. Brakes and electrical system stand out for this year: see below.
The verdict moves with mileage: the same car reads differently at 30,000 and at 150,000 miles.
What 2004 Silverado 2500 owners report, by mileage
Each system owners named in five or more complaints, with the mileage range where the middle half of those complaints were filed. Read at 80,000 miles.
| SYSTEM | COMPLAINTS | MIDDLE HALF FILED AT | TYPICAL US REPAIR BILLS |
|---|---|---|---|
| BrakesSTANDS OUT | 168 (46%) | 54k–111k miles · around this mileage | Brake pad replacement (one axle) $115–$390 · Brake pads and rotors replacement (one axle) $200–$1,084 |
| Electrical systemSTANDS OUT | 105 (29%) | 50k–88k miles · around this mileage | 12-volt battery replacement $100–$400 · Starter motor replacement $350–$1,200 |
| Fuel system | 26 (7%) | 49k–98k miles · around this mileage | Fuel pump replacement $220–$1,500 · Fuel injector replacement (one injector) $300–$1,200 |
| Engine | 25 (7%) | 58k–103k miles · around this mileage | Valve cover gasket replacement $110–$500 · Timing chain replacement $1,000–$4,000 |
| Steering | 16 (4%) | 22k–80k miles · around this mileage | Steering rack and pinion replacement $700–$2,100 |
| Transmission and drivetrain | 15 (4%) | 37k–110k miles · around this mileage | CV axle / CV joint replacement (one side) $300–$1,500 · Automatic transmission replacement $2,500–$7,000 |
| Suspension | 12 (3%) | 40k–80k miles · around this mileage | Ball joint replacement (one joint) $200–$500 · Control arm replacement (one arm) $200–$900 |
| Speed control | 6 (2%) | 38k–133k miles · around this mileage | — |
| Tires | 5 (1%) | 70k–134k miles · around this mileage | — |
| Exhaust | 11 (3%) | too few with a mileage | — |
| Wheels | 9 (2%) | too few with a mileage | — |
Bills are typical US ranges from the sources named in the tool (J.D. Power, Kelley Blue Book, CarParts.com and others), printed only for systems that stand out or sit at or ahead of 80,000 miles. Not a quote.
What owners reported alongside their complaints
Of 368 complaints: 19 mention a crash · 10 mention a fire · 8 report an injury · 4 say the car was towed.
1 complaint was filed in the last 12 months, the newest in Jun 2026.
Counts of what owners wrote in their complaints, not verified by anyone.
In owners' own words
This is how it started.. I have a 2004 chevy Silverado 2500 hd. As I drove down the road the doors would lock and unlock on their own, and the truck would lose rpm's and would act as if the truck shut off and restarted itself.
Four exhaust manifold bolts have broken off since I've owned this truck and the manifold has cracked. It is a design flaw that occurs in many of the similar V8 equipped models and has been well documented on the internet.
Passenger side exhaust manifold bolts rust and break off on all GM full size trucks.
Unedited excerpts from complaints filed with NHTSA, chosen by mileage (nearest 80,000 miles), not by content. Unverified.
Recalls for the 2004 Chevrolet Silverado 2500: 2
Certain replacement fuel filters, fram brand name p/n G3727, with date codes X52911 through X60801 sequentially or X600141 and a mexico country or origin marking on the fuel filter housing manufactured from october 18, 2005, through march 21, 2006, sold for use on the vehicles listed above and on certain school buses. This condition may cause an inadequate seal at the connection, potentially leading to a fuel leak. In the presence of an ignition source, a fire could occur.
Certain fabtech aftermarket replacement pitman arms, p/nos. FTS71000 and FTS71001, installed for use on certain 2001-2006 GM c/k 2500 pick up trucks and sport utility vehicles. The pin located inside the pitman arm can shear off due to a reverse bending fatigue condition, resulting in a total loss of steering control. Loss of steering control could lead to a vehicle crash with potential injury or death.
A recall may cover only some cars of a model year; the campaign size counts every model and year it lists. Enter your VIN at nhtsa.gov/recalls: dealers fix open recalls free.
Service bulletins from Chevrolet: 169
Repair instructions Chevrolet sent its dealers for symptoms seen in the shop on the 2004 Chevrolet Silverado 2500. Ask a dealer or mechanic for a bulletin by its number.
Measure for oil consumption and possible reasons for loss of oil
Rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up
Possible location of an internal coolant leak from a specific cylinder head and location
Guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system
Neighbouring years
2003 Silverado 2500: 449 complaints, keep it · 2005 Silverado 2500: 268 complaints, keep it.
Every Chevrolet Silverado 2500 year
2000 · 2001 · 2002 · 2003 · 2004 · 2005 · 2006 · 2007 · 2008 · 2009 · 2010 · 2011 · 2012 · 2013 · 2014 · 2015 · 2016 · 2017 · 2018 · 2019 · 2020 · 2021 · 2022 · 2023 · 2024 · 2025 · 2026 · All Silverado 2500 years side by side
Other Chevrolet models: Chevrolet Astro · Chevrolet Avalanche · Chevrolet Avalanche 1500 · Chevrolet Aveo · Chevrolet Blazer · Chevrolet Bolt EV · Chevrolet Camaro · Chevrolet Captiva · Chevrolet Cavalier · Chevrolet Cobalt · Chevrolet Cobalt SS · Chevrolet Colorado · Chevrolet Corvette · Chevrolet Cruze · Chevrolet Equinox · Chevrolet Equinox EV · Chevrolet Express · Chevrolet HHR · Chevrolet Impala · Chevrolet Malibu · Chevrolet Malibu Classic · Chevrolet Malibu Maxx · Chevrolet Monte Carlo · Chevrolet S10 · Chevrolet Silverado · Chevrolet Silverado 1500 · Chevrolet Silverado 1500 HD · Chevrolet Silverado 3500 · Chevrolet Sonic · Chevrolet Spark · Chevrolet Suburban · Chevrolet Suburban 1500 · Chevrolet Tahoe · Chevrolet Tracker · Chevrolet Trailblazer · Chevrolet Trailblazer EXT · Chevrolet Trailblazer EXT 370 · Chevrolet Traverse · Chevrolet Trax · Chevrolet Uplander · Chevrolet Venture · Chevrolet Volt. All makes and models.
Questions
Is the 2004 Chevrolet Silverado 2500 a bad year?
368 owner complaints to NHTSA. Engine and transmission complaints are in line with other Silverado 2500 years. At 80,000 miles the tool says: Keep it.
What are the most common problems with the 2004 Chevrolet Silverado 2500?
By owner complaints to NHTSA: brakes (168), electrical system (105), fuel system (26), engine (25), steering (16).
How many recalls does the 2004 Chevrolet Silverado 2500 have?
2 recall campaigns list this model year: Fuel system (NHTSA 06E043000), Steering (NHTSA 06E010000). A recall may cover only some cars; check by VIN at nhtsa.gov/recalls.
Method: counts of unverified owner complaints filed with NHTSA, compared only with other years of the same model (sales volumes are unknown, so no failure rate is computed). A system stands out at 40+ complaints and at least twice the model's quiet (lower-quartile) year, or twice the share across every vehicle of that model year. The mileage range is the 25th to 75th percentile of the mileages owners reported. Data received by NHTSA through November 5, 2026. Repair prices are typical US ranges from named sources, not quotes. Not a diagnosis and not financial advice. PulsCar is not affiliated with NHTSA. Check this car at your own mileage.