Is the 2002 Ford F-250 SD a bad year?
401 owner complaints to NHTSA. Engine complaints: 124, 7.8× a quiet F-250 SD year.
Consider selling
Half of all engine complaints about the 2002 Ford F-250 SD were filed between 64k and 120k miles. You're at 89,000 miles.
The verdict moves with mileage: the same car reads differently at 30,000 and at 150,000 miles.
What 2002 F-250 SD owners report, by mileage
Each system owners named in five or more complaints, with the mileage range where the middle half of those complaints were filed. Read at 89,000 miles.
| SYSTEM | COMPLAINTS | MIDDLE HALF FILED AT | TYPICAL US REPAIR BILLS |
|---|---|---|---|
| EngineSTANDS OUT | 124 (31%) | 64k–120k miles · around this mileage | Valve cover gasket replacement $110–$500 · Timing chain replacement $1,000–$4,000 |
| TiresSTANDS OUT | 47 (12%) | 27k–105k miles · around this mileage | — |
| Electrical system | 43 (11%) | 54k–121k miles · around this mileage | 12-volt battery replacement $100–$400 · Starter motor replacement $350–$1,200 |
| Speed control | 26 (6%) | 27k–110k miles · around this mileage | — |
| Transmission and drivetrain | 24 (6%) | 33k–96k miles · around this mileage | CV axle / CV joint replacement (one side) $300–$1,500 · Automatic transmission replacement $2,500–$7,000 |
| Steering | 22 (5%) | 36k–126k miles · around this mileage | Steering rack and pinion replacement $700–$2,100 |
| Fuel system | 18 (4%) | 19k–112k miles · around this mileage | Fuel pump replacement $220–$1,500 · Fuel injector replacement (one injector) $300–$1,200 |
| Exhaust | 17 (4%) | 30k–92k miles · around this mileage | Exhaust leak repair $200–$1,500 · Catalytic converter replacement $500–$4,000 |
| Suspension | 17 (4%) | 39k–100k miles · around this mileage | Ball joint replacement (one joint) $200–$500 · Control arm replacement (one arm) $200–$900 |
| Seat belts | 13 (3%) | 77k–150k miles · around this mileage | — |
| Brakes | 48 (12%) | 32k–85k miles · mostly behind | — |
| Air bags | 10 (2%) | too few with a mileage | — |
| Body structure | 7 (2%) | too few with a mileage | — |
| Visibility and wipers | 7 (2%) | too few with a mileage | — |
Bills are typical US ranges from the sources named in the tool (J.D. Power, Kelley Blue Book, CarParts.com and others), printed only for systems that stand out or sit at or ahead of 89,000 miles. Not a quote.
What owners reported alongside their complaints
Of 401 complaints: 24 mention a crash · 27 mention a fire · 17 report an injury · 3 say the car was towed.
No complaints in the last 12 months; the newest was filed in Jun 2025.
Counts of what owners wrote in their complaints, not verified by anyone.
In owners' own words
On 03/16/2012 at 10:30PM while on my way home from work, I came to a stop at a stop sign. Truck was running fine.
Truck started cutting off randomly. Truck finally quit running on major street was able to get it off the road coasting.
2002 Ford F-250 5.4L spark plug loosened and blew out of cylinder head. 3rd plug from the front on passenger side.
Unedited excerpts from complaints filed with NHTSA, chosen by mileage (nearest 89,000 miles), not by content. Unverified.
Recalls for the 2002 Ford F-250 SD: 11
The multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate. Non-functioning lights could increase the risk of a crash.
The scds may leak internally and then overheat, smoke, or burn. A vehicle fire could occur with or without the engine running.
These headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "Lamps, reflective devices, and associated equipment." These lamps do not contain the required amber side reflectors. Decreased lighting visibility may result in a vehicle crash.
These headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "Lamps, reflective devices, and associated equipment." These lamps do not contain the required amber side reflectors. Decreased lighting visibility may result in a vehicle crash.
Certain federal-mogul replacement wheel hub assemblies with the brand names: national, carquest p/nos. 515020, 515021, 515025, 515053, 515054, 515059, and 515060, shipped between january 23, 2006, and december 20, 2007, sold for light duty and medium duty trucks. Wheel separation can result in a vehicle crash.
On certain heavy duty trucks equipped with 7.3L diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall. In the event of an engine stall, a crash could result without warning.
Certain cequent 90 degree 7-WAY right angle adaptors sold by distributors in tow packages for aftermarket sales to tow 5th wheel RV travel trailers. Due to incorrect wiring of the harness, the trailer lights may not operate properly. If the trailer lights are not working properly, a vehicle crash can occur.
On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat. Overheating could result in smoke or burn and an underhood fire.
Certain eagle eyes headlamps, p/nos. FR208-B101R, FR208-B101L, FR208-B001R, and FR208-B001L, sold for use as replacement equipment for the passenger vehicles listed above. Decreased lighting visibility may result in a vehicle crash.
Certain ck motorsports combination headlights, clear corner, bumper, and side marker lights sold as replacement lamps for use on the passenger vehicles listed above. Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
A recall may cover only some cars of a model year; the campaign size counts every model and year it lists. Enter your VIN at nhtsa.gov/recalls: dealers fix open recalls free.
Service bulletins from Ford: 2
Repair instructions Ford sent its dealers for symptoms seen in the shop on the 2002 Ford F-250 SD. Ask a dealer or mechanic for a bulletin by its number.
Some vehicles may exhibit concern during or after programing the VSM
The restraint control module (RCM) when using vcm II, would have an error code 35 and diagnostic trouble code (DTC) B1035…
NHTSA defect investigations: 4
Engine stalling
Spark plug ejection from cylinder head
Engine compartment fires
Accelerator pedal sensor (Etc)
Neighbouring years
2001 F-250 SD: 508 complaints, keep it, but watch the engine · 2003 F-250 SD: 293 complaints, keep it, but watch the engine.
Every Ford F-250 SD year
2000 · 2001 · 2002 · 2003 · 2004 · 2005 · 2006 · 2007 · 2008 · 2009 · 2010 · 2011 · 2012 · 2013 · 2014 · 2015 · 2016 · 2017 · 2018 · 2019 · 2020 · 2021 · 2022 · 2023 · 2024 · 2025 · 2026 · All F-250 SD years side by side
Other Ford models: Ford 500 · Ford Bronco · Ford Bronco Sport · Ford C-Max · Ford Contour · Ford Crown Victoria · Ford E-150 · Ford E-250 · Ford E-350 · Ford E-450 · Ford EcoSport · Ford Edge · Ford Escape · Ford Escape Hybrid · Ford Escort · Ford Excursion · Ford Expedition · Ford Explorer · Ford Explorer Sport · Ford Explorer Sport Trac · Ford F SD · Ford F-150 · Ford F-150 Hybrid · Ford F-150 Lightning BEV · Ford F-350 SD · Ford F-450 SD · Ford F-550 SD · Ford Fiesta · Ford Five Hundred · Ford Flex · Ford Focus · Ford Focus Electric · Ford Ford · Ford Freestar · Ford Freestyle · Ford Fusion · Ford Fusion Energi · Ford Fusion Hybrid · Ford Maverick · Ford Maverick Hybrid · Ford Mustang · Ford Mustang GT · Ford Mustang Mach-E · Ford Ranger · Ford Taurus · Ford Taurus X · Ford Thunderbird · Ford Transit · Ford Transit Connect · Ford Windstar. All makes and models.
Questions
Is the 2002 Ford F-250 SD a bad year?
401 owner complaints to NHTSA. Engine complaints: 124, 7.8× a quiet F-250 SD year. At 89,000 miles the tool says: Consider selling. Half of all engine complaints about the 2002 Ford F-250 SD were filed between 64k and 120k miles. You're at 89,000 miles.
What are the most common problems with the 2002 Ford F-250 SD?
By owner complaints to NHTSA: engine (124), tires (47), electrical system (43), speed control (26), transmission and drivetrain (24). Half of the engine complaints were filed between 64k–120k miles.
How many recalls does the 2002 Ford F-250 SD have?
11 recall campaigns list this model year: Exterior lighting (NHTSA 11V-352), Speed control (NHTSA 09V-399), Exterior lighting (NHTSA 09E025000), Exterior lighting (NHTSA 09E012000) and more. A recall may cover only some cars; check by VIN at nhtsa.gov/recalls.
Method: counts of unverified owner complaints filed with NHTSA, compared only with other years of the same model (sales volumes are unknown, so no failure rate is computed). A system stands out at 40+ complaints and at least twice the model's quiet (lower-quartile) year, or twice the share across every vehicle of that model year. The mileage range is the 25th to 75th percentile of the mileages owners reported. Data received by NHTSA through November 5, 2026. Repair prices are typical US ranges from named sources, not quotes. Not a diagnosis and not financial advice. PulsCar is not affiliated with NHTSA. Check this car at your own mileage.