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PulsCar/Keep or sell?/Ford F-350 SD/2016
207 OWNER COMPLAINTS · 4 RECALLS · NHTSA

Is the 2016 Ford F-350 SD a bad year?

207 owner complaints to NHTSA. Engine and transmission complaints are in line with other F-350 SD years.

● NOTHING STANDS OUT · AT 49,000 MILES (THE MEDIAN COMPLAINT MILEAGE FOR THIS YEAR)

Keep it

Engine and transmission complaints for the 2016 Ford F-350 SD are in line with other F-350 SD years. Suspension and steering stand out for this year: see below.

Check this F-350 SD at your mileage →All F-350 SD years

The verdict moves with mileage: the same car reads differently at 30,000 and at 150,000 miles.

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What 2016 F-350 SD owners report, by mileage

Each system owners named in five or more complaints, with the mileage range where the middle half of those complaints were filed. Read at 49,000 miles.

SYSTEMCOMPLAINTSMIDDLE HALF FILED ATTYPICAL US REPAIR BILLS
SuspensionSTANDS OUT81 (39%)30k–72k miles · around this mileageBall joint replacement (one joint) $200–$500 · Control arm replacement (one arm) $200–$900
SteeringSTANDS OUT76 (37%)29k–76k miles · around this mileageSteering rack and pinion replacement $700–$2,100
Fuel system27 (13%)36k–100k miles · around this mileageFuel pump replacement $220–$1,500 · Fuel injector replacement (one injector) $300–$1,200
Engine24 (12%)20k–82k miles · around this mileageValve cover gasket replacement $110–$500 · Timing chain replacement $1,000–$4,000
Transmission and drivetrain17 (8%)18k–75k miles · around this mileageCV axle / CV joint replacement (one side) $300–$1,500 · Automatic transmission replacement $2,500–$7,000
Electrical system10 (5%)10k–60k miles · around this mileage12-volt battery replacement $100–$400 · Starter motor replacement $350–$1,200
Wheels12 (6%)10k–35k miles · mostly behind—
Air bags21 (10%)too few with a mileage—
Speed control6 (3%)too few with a mileage—
Brakes5 (2%)too few with a mileage—

Bills are typical US ranges from the sources named in the tool (J.D. Power, Kelley Blue Book, CarParts.com and others), printed only for systems that stand out or sit at or ahead of 49,000 miles. Not a quote.

What owners reported alongside their complaints

Of 207 complaints: 5 mention a crash · 4 mention a fire · 5 report an injury · 8 say the car was towed.

7 complaints were filed in the last 12 months, the newest in Sep 2026.

Counts of what owners wrote in their complaints, not verified by anyone.

Recalls for the 2016 Ford F-350 SD: 4

BACKUP CAMERA · 2025 · NHTSA 25V-572 · 1,456,417 VEHICLES IN THIS RECALL CAMPAIGN

The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse. A rearview camera that displays an inverted, distorted, or blank image can reduce the driver's view behind the vehicle, increasing the risk of a crash.

AIR BAGS · 2022 · NHTSA 22V-337 · 310,203 VEHICLES IN THIS RECALL CAMPAIGN

Dust may accumulate in the steering wheel clock spring, causing a disconnection in the electrical connection resulting in the driver's air bag not deploying as intended. A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.

SUSPENSION · 2020 · NHTSA 20E090000 · 102 VEHICLES IN THIS RECALL CAMPAIGN

The kits were sold as an accessory for certain 2005-2021 Ford F-250 4X4 and F-350 4X4 pickup trucks. The foam ring inside the stabilizer "through shaft" may block the piston ports, possibly causing the steering to lock up. If the steering locks, it can increase the risk of a crash.

TIRES · 2016 · NHTSA 16V-246 · 2,288 VEHICLES IN THIS RECALL CAMPAIGN

The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture. A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.

A recall may cover only some cars of a model year; the campaign size counts every model and year it lists. Enter your VIN at nhtsa.gov/recalls: dealers fix open recalls free.

Service bulletins from Ford: 117

Repair instructions Ford sent its dealers for symptoms seen in the shop on the 2016 Ford F-350 SD. Ask a dealer or mechanic for a bulletin by its number.

ENGINE · 2026 · SSM 55098

Some 2013-2016 Super Duty vehicles equipped with a 6.7L diesel engine and 2015-2019 Transit vehicles equipped with a 3.2L diesel engine may not pass a state…

ENGINE · 2023 · SSM 51854

Some vehicles may exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble code (DTC) P264F after powertrain control module…

ENGINE · 2022 · SSM 51251

Some 2011-2022 F-Super Duty vehicles equipped with a 6.7L diesel engine may exhibit a ticking noise at idle after an engine oil change

TRANSMISSION AND DRIVETRAIN · 2022 · TSB 22-2356

Some vehicles may experience a transmission fluid leak from a cracked transmission case or transmission fluid pan

NHTSA defect investigations: 1

FUEL SYSTEM · PE24014 · OPEN SINCE 2024

Sogefi Secondary Diesel Fuel Filter Leak

Neighbouring years

2015 F-350 SD: 208 complaints, keep it · 2017 F-350 SD: 575 complaints, keep it.

Every Ford F-350 SD year

2000 · 2001 · 2002 · 2003 · 2004 · 2005 · 2006 · 2007 · 2008 · 2009 · 2010 · 2011 · 2012 · 2013 · 2014 · 2015 · 2016 · 2017 · 2018 · 2019 · 2020 · 2021 · 2022 · 2023 · 2024 · 2025 · 2026 · All F-350 SD years side by side

Other Ford models: Ford 500 · Ford Bronco · Ford Bronco Sport · Ford C-Max · Ford Contour · Ford Crown Victoria · Ford E-150 · Ford E-250 · Ford E-350 · Ford E-450 · Ford EcoSport · Ford Edge · Ford Escape · Ford Escape Hybrid · Ford Escort · Ford Excursion · Ford Expedition · Ford Explorer · Ford Explorer Sport · Ford Explorer Sport Trac · Ford F SD · Ford F-150 · Ford F-150 Hybrid · Ford F-150 Lightning BEV · Ford F-250 SD · Ford F-450 SD · Ford F-550 SD · Ford Fiesta · Ford Five Hundred · Ford Flex · Ford Focus · Ford Focus Electric · Ford Ford · Ford Freestar · Ford Freestyle · Ford Fusion · Ford Fusion Energi · Ford Fusion Hybrid · Ford Maverick · Ford Maverick Hybrid · Ford Mustang · Ford Mustang GT · Ford Mustang Mach-E · Ford Ranger · Ford Taurus · Ford Taurus X · Ford Thunderbird · Ford Transit · Ford Transit Connect · Ford Windstar. All makes and models.

Questions

Is the 2016 Ford F-350 SD a bad year?

207 owner complaints to NHTSA. Engine and transmission complaints are in line with other F-350 SD years. At 49,000 miles the tool says: Keep it.

What are the most common problems with the 2016 Ford F-350 SD?

By owner complaints to NHTSA: suspension (81), steering (76), fuel system (27), engine (24), transmission and drivetrain (17).

How many recalls does the 2016 Ford F-350 SD have?

4 recall campaigns list this model year: Backup camera (NHTSA 25V-572), Air bags (NHTSA 22V-337), Suspension (NHTSA 20E090000), Tires (NHTSA 16V-246). A recall may cover only some cars; check by VIN at nhtsa.gov/recalls.

Method: counts of unverified owner complaints filed with NHTSA, compared only with other years of the same model (sales volumes are unknown, so no failure rate is computed). A system stands out at 40+ complaints and at least twice the model's quiet (lower-quartile) year, or twice the share across every vehicle of that model year. The mileage range is the 25th to 75th percentile of the mileages owners reported. Data received by NHTSA through November 5, 2026. Repair prices are typical US ranges from named sources, not quotes. Not a diagnosis and not financial advice. PulsCar is not affiliated with NHTSA. Check this car at your own mileage.

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