Is the 2002 Ford Windstar a bad year?
1,353 owner complaints to NHTSA. Engine and transmission complaints are in line with other Windstar years.
Keep it. You picked a good year.
Engine and transmission complaints for the 2002 Ford Windstar are in line with other Windstar years. Brakes, speed control and suspension stand out for this year: see below.
2th quietest of 5 Windstar years by owner complaints (years with 7+ years on the road).
The verdict moves with mileage: the same car reads differently at 30,000 and at 150,000 miles.
What 2002 Windstar owners report, by mileage
Each system owners named in five or more complaints, with the mileage range where the middle half of those complaints were filed. Read at 97,000 miles.
| SYSTEM | COMPLAINTS | MIDDLE HALF FILED AT | TYPICAL US REPAIR BILLS |
|---|---|---|---|
| BrakesSTANDS OUT | 637 (47%) | 75k–122k miles · around this mileage | Brake pad replacement (one axle) $115–$390 · Brake pads and rotors replacement (one axle) $200–$1,084 |
| Speed controlSTANDS OUT | 147 (11%) | 80k–121k miles · around this mileage | — |
| SuspensionSTANDS OUT | 279 (21%) | 108k–161k miles · ahead | Ball joint replacement (one joint) $200–$500 · Control arm replacement (one arm) $200–$900 |
| Electrical system | 261 (19%) | 80k–129k miles · around this mileage | 12-volt battery replacement $100–$400 · Starter motor replacement $350–$1,200 |
| Body structure | 101 (7%) | 85k–133k miles · around this mileage | — |
| Transmission and drivetrain | 97 (7%) | 81k–138k miles · around this mileage | CV axle / CV joint replacement (one side) $300–$1,500 · Automatic transmission replacement $2,500–$7,000 |
| Air bags | 36 (3%) | 30k–117k miles · around this mileage | — |
| Engine | 36 (3%) | 69k–120k miles · around this mileage | Valve cover gasket replacement $110–$500 · Timing chain replacement $1,000–$4,000 |
| Steering | 35 (3%) | 69k–142k miles · around this mileage | Steering rack and pinion replacement $700–$2,100 |
| Exterior lighting | 29 (2%) | 80k–130k miles · around this mileage | — |
| Visibility and wipers | 27 (2%) | 47k–116k miles · around this mileage | — |
| Wheels | 26 (2%) | 85k–175k miles · around this mileage | Wheel bearing / hub assembly replacement (one wheel) $230–$750 |
| Stability control | 22 (2%) | 64k–102k miles · around this mileage | — |
| Traction control | 20 (1%) | 84k–112k miles · around this mileage | — |
Bills are typical US ranges from the sources named in the tool (J.D. Power, Kelley Blue Book, CarParts.com and others), printed only for systems that stand out or sit at or ahead of 97,000 miles. Not a quote.
What owners reported alongside their complaints
Of 1,353 complaints: 45 mention a crash · 48 mention a fire · 34 report an injury · 38 say the car was towed.
1 complaint was filed in the last 12 months, the newest in Feb 2026.
Counts of what owners wrote in their complaints, not verified by anyone.
In owners' own words
After driving down a major highway north of boston, ma (128/95 north) my wife and I, first heard scraping noise that became louder and began smell like burning rubber/brakes.
My 2002 Ford windstar van is not supposed to be able to shift out of park without first pressing and holding the brake.
While on vacation, we were driving slowly, looking at a lake on a gravel road, as we started up a small hill, the van revved up, and began slowing down.
Unedited excerpts from complaints filed with NHTSA, chosen by mileage (nearest 97,000 miles), not by content. Unverified.
Recalls for the 2002 Ford Windstar: 9
The affected vehicles were previously remedied to safeguard against the rear axle cracking from corrosion, however, the remedy brackets may have been misinstalled. If the brackets were not installed properly, the rear axle may fracture, affecting the vehicle handling and increasing the risk of a crash.
Due to increased stresses caused by high cycles of torsional loading, specific to this market, the rear axle can crack. A fractured axle may result in a loss of vehicle control, increasing the risk of a crash.
Corrosion-related fractures of the front lower control arm rear attaching brackets and body mount attachments may occur. A separation of a front lower control arm rear attaching bracket may result in a lower control arm separation. A separation of both front subframe rear body mounts may result in separation of the steering intermediate shaft.
Over time, corrosion can weaken the rear axle making it susceptible to torsional stress. Corrosion and stress can lead to cracks which, if undetected, can increase and result in a complete fracture of the axle. A fractured axle can affect vehicle handling and increase the risk of a crash.
A separation of a front lower control arm rear attaching bracket may result in a lower control arm separation. A separation of both front subframe rear body mounts may result in separation of the steering intermediate shaft. This could result in reduced steering control increasing the risk of a crash.
After many years of vehicle service in these areas, corrosion can weaken the rear axle, making it susceptible to torsional stress. Corrosion and stress can lead to cracks which if undetected can propagate and result in a complete fracture of the axle. A fractured axle can affect vehicle handling and increase the risk of a crash.
The scds may leak internally and then overheat, smoke, or burn. A vehicle fire could occur with or without the engine running.
Certain aftermarket fuel filters sold under the purolator brand name, p/n F65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Certain minivans fail to comply with the requirements of federal motor vehicle safety standard no. 225, "Child restraint anchorage system." During testing, a third row bench floor-to-seat latch released before the strength requirement was met. Identical latches are used in the second row of seats. If the latches on TH4E second or third row seats of the vehicle release in a crash, the potential for occupant injury is increased.
A recall may cover only some cars of a model year; the campaign size counts every model and year it lists. Enter your VIN at nhtsa.gov/recalls: dealers fix open recalls free.
Service bulletins from Ford: 9
Repair instructions Ford sent its dealers for symptoms seen in the shop on the 2002 Ford Windstar. Ask a dealer or mechanic for a bulletin by its number.
For 1999-2003 Windstar vehicles Safety Recall 11S16 has been issued for vehicles that are operated in high corrosion areas for an extended period…
NHTSA defect investigations: 6
Front Subframe Corrosion Failures
Front Subframe Corrosion Failures
Rear Axle Cracking
Engine compartment fires
Engine compartment fires
Neighbouring years
2001 Windstar: 1,685 complaints, keep it · 2003 Windstar: 1,508 complaints, keep it, but watch the transmission.
Every Ford Windstar year
2000 · 2001 · 2002 · 2003 · 2004 · 2005 · All Windstar years side by side
Other Ford models: Ford 500 · Ford Bronco · Ford Bronco Sport · Ford C-Max · Ford Contour · Ford Crown Victoria · Ford E-150 · Ford E-250 · Ford E-350 · Ford E-450 · Ford EcoSport · Ford Edge · Ford Escape · Ford Escape Hybrid · Ford Escort · Ford Excursion · Ford Expedition · Ford Explorer · Ford Explorer Sport · Ford Explorer Sport Trac · Ford F SD · Ford F-150 · Ford F-150 Hybrid · Ford F-150 Lightning BEV · Ford F-250 SD · Ford F-350 SD · Ford F-450 SD · Ford F-550 SD · Ford Fiesta · Ford Five Hundred · Ford Flex · Ford Focus · Ford Focus Electric · Ford Ford · Ford Freestar · Ford Freestyle · Ford Fusion · Ford Fusion Energi · Ford Fusion Hybrid · Ford Maverick · Ford Maverick Hybrid · Ford Mustang · Ford Mustang GT · Ford Mustang Mach-E · Ford Ranger · Ford Taurus · Ford Taurus X · Ford Thunderbird · Ford Transit · Ford Transit Connect. All makes and models.
Questions
Is the 2002 Ford Windstar a bad year?
1,353 owner complaints to NHTSA. Engine and transmission complaints are in line with other Windstar years. At 97,000 miles the tool says: Keep it.
What are the most common problems with the 2002 Ford Windstar?
By owner complaints to NHTSA: brakes (637), speed control (147), suspension (279), electrical system (261), body structure (101).
How many recalls does the 2002 Ford Windstar have?
9 recall campaigns list this model year: Suspension (NHTSA 15V-608), Suspension (NHTSA 12V-195), Suspension (NHTSA 12V-194), Transmission and drivetrain (NHTSA 12V-193) and more. A recall may cover only some cars; check by VIN at nhtsa.gov/recalls.
Method: counts of unverified owner complaints filed with NHTSA, compared only with other years of the same model (sales volumes are unknown, so no failure rate is computed). A system stands out at 40+ complaints and at least twice the model's quiet (lower-quartile) year, or twice the share across every vehicle of that model year. The mileage range is the 25th to 75th percentile of the mileages owners reported. Data received by NHTSA through November 5, 2026. Repair prices are typical US ranges from named sources, not quotes. Not a diagnosis and not financial advice. PulsCar is not affiliated with NHTSA. Check this car at your own mileage.